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How surface treatment technology improves the wear resistance of bearings rings

Update:15-04-2024
Summary:As an important part of rotating machinery, the wear resistance of bearing rings is crucial to the stable operation and ...
As an important part of rotating machinery, the wear resistance of bearing rings is crucial to the stable operation and service life of bearings. In order to improve the wear resistance of bearing rings, surface treatment technology is widely used. These technologies can improve the wear resistance of bearing rings by increasing surface hardness, improving surface quality and introducing lubricants, thereby ensuring the normal operation of mechanical equipment.
First, increasing surface hardness is a key step to improve the wear resistance of bearing rings. Heat treatment is one of the most common surface treatment techniques. By controlling the heating and cooling process of the material, the crystal structure of the material can be changed, thereby improving the hardness and strength. For example, using heat treatment processes such as quenching and tempering, a quenching layer can be formed on the surface of the bearing ring, which greatly improves its surface hardness, thus enhancing its wear resistance and fatigue resistance. In addition, surface strengthening technology is also an effective method, such as shot peening and rolling, which can introduce a cold deformation layer on the surface of the bearing ring to improve the microstructure and texture of the surface, thereby improving fatigue resistance and wear resistance.
Secondly, improving the surface quality is also an important means to improve the wear resistance of the bearing ring. Surface quality directly affects the contact between the bearing ring and the rolling elements. The lower the surface roughness, the smaller the contact resistance, thereby reducing friction and wear. For this reason, polishing and grinding are commonly used surface treatment techniques to improve the surface finish and flatness by removing unevenness and undesirable structures on the surface, thereby reducing surface roughness. At the same time, surface coating technology can also effectively improve the surface quality, such as using chemical vapor deposition (CVD) or physical vapor deposition (PVD) technology to form a layer of hard coating, such as nitride or carbide, on the surface of the bearing ring. Can significantly improve its surface hardness and wear resistance.
Finally, the introduction of lubricant is also an important means to improve the wear resistance of the bearing ring. Good lubrication conditions can reduce the friction between the bearing ring and the rolling elements, thereby reducing wear. Surface coating technology can form a lubricating film on the surface of the bearing ring to avoid direct contact, thereby effectively reducing friction and wear. For example, solid lubricating coating technology is used to form a coating containing solid lubricant, such as MoS2 or WS2, on the surface of the bearing ring, which can provide good lubrication conditions and ensure the stable operation of the bearing ring.

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